Hexafil Paper Void Fill
Expanding Honeycomb Paper Void Fill for Fast, Efficient Packing
Hexafil is a recyclable honeycomb paper void fill that expands on dispensing to create cushioning volume inside the box. Available for powered or power-free dispensing, it helps secure products, reduce movement in transit and replace plastic loose fill or foam chips with a straightforward paper-based alternative.
Expanding Honeycomb Structure
Creates cushioning volume from a compact paper roll
Paper-Based Protection
Recyclable through standard paper waste streams
Controlled Material Use
Consistent dispensing helps reduce unnecessary over-packing
Powered or Power-Free
Choose the dispensing format that suits your packing operation

Key Specifications
- Material: Paper manufactured using recycled fibre
- Structure: Expanding honeycomb paper that creates cushioning volume during dispensing
- Dispenser options: Auto Hexafil powered dispenser or power-free system
- Application: Filling empty space, restricting product movement and cushioning goods in transit
- Recyclability: Suitable for standard paper recycling streams, subject to local collection guidance
- Supply format: Compact rolls that expand into usable void-fill material at the packing station
- Expanding honeycomb structure creates useful cushioning volume from a compact paper roll
- Paper-based alternative to plastic loose fill and foam chips
- Powered dispensing available for fast, consistent output on high-volume packing lines
- Power-free option available for seasonal, temporary or space-limited packing environments
- Controlled dispensing helps operators use an appropriate amount of material for each pack
- Suitable for filling voids, restricting product movement and cushioning varied product types
- Recyclable through standard paper waste streams, subject to local collection guidance

Choose the Right Dispensing Format
Powered dispensing provides fast, repeatable material output for busy packing lines and permanent workstations.
Power-free dispensing provides the same expanding honeycomb format without an electrical connection, making it useful for seasonal areas, temporary stations and lower-volume packing operations.
Our team can help you select the right material and specification for your application.
Hexafil Roll Supply Through Severn Packaging
Hexafil is supplied in roll format for powered and power-free dispensing systems. Contact us with your dispenser configuration, typical box sizes and packing volumes so we can confirm the appropriate material and arrange ongoing supply pricing and account terms.

Frequently Asked Questions
Hexafil is an expanding honeycomb paper void fill used to fill empty space in boxes, restrict product movement and provide cushioning during storage and transit. It is available for powered or power-free dispensing.
No. Hexafil is available for both powered and power-free dispensing. The power-free format is useful for seasonal packing stations, temporary setups and locations without a convenient electrical supply.
The honeycomb structure expands during dispensing to create useful cushioning volume from a compact paper roll. This can help operators control material use and avoid unnecessary over-packing.
Hexafil is a paper-based material suitable for standard paper recycling streams. Recycling requirements can vary, so local collection guidance should always be followed.
Yes. When used with the Auto Hexafil powered dispenser, the material can be produced quickly and consistently for busy packing stations and higher-volume operations.
Hexafil rolls are supplied by Severn Packaging for powered and power-free dispensing systems. Contact us with your dispenser type and expected usage so we can confirm compatibility and arrange ongoing supply.
Proven Results Across Real Applications
See how our packaging systems are helping manufacturers and fulfilment teams improve efficiency, reduce damage and increase packing performance.
Looking to improve your packing process?
Speak to our team about your application, request samples, or explore alternative bag options. We’ll help you find the right specification for your products and packing process.
Free samples available for testing
Guidance on sizes, materials & specifications
Compatible with all major bagging systems
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