Hexafil

Hexafil Paper Void Fill

Expanding Honeycomb Paper Void Fill for Fast, Efficient Packing

Hexafil is a recyclable honeycomb paper void fill that expands on dispensing to create cushioning volume inside the box. Available for powered or power-free dispensing, it helps secure products, reduce movement in transit and replace plastic loose fill or foam chips with a straightforward paper-based alternative.

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Expanding Honeycomb Structure

Creates cushioning volume from a compact paper roll

Paper-Based Protection

Recyclable through standard paper waste streams

Controlled Material Use

Consistent dispensing helps reduce unnecessary over-packing

Powered or Power-Free

Choose the dispensing format that suits your packing operation

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Key Specifications

  • Material: Paper manufactured using recycled fibre
  • Structure: Expanding honeycomb paper that creates cushioning volume during dispensing
  • Dispenser options: Auto Hexafil powered dispenser or power-free system
  • Application: Filling empty space, restricting product movement and cushioning goods in transit
  • Recyclability: Suitable for standard paper recycling streams, subject to local collection guidance
  • Supply format: Compact rolls that expand into usable void-fill material at the packing station
Key Features
  • Expanding honeycomb structure creates useful cushioning volume from a compact paper roll
  • Paper-based alternative to plastic loose fill and foam chips
  • Powered dispensing available for fast, consistent output on high-volume packing lines
  • Power-free option available for seasonal, temporary or space-limited packing environments
  • Controlled dispensing helps operators use an appropriate amount of material for each pack
  • Suitable for filling voids, restricting product movement and cushioning varied product types
  • Recyclable through standard paper waste streams, subject to local collection guidance
Key Features
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Choose the Right Dispensing Format

Powered dispensing provides fast, repeatable material output for busy packing lines and permanent workstations.

Power-free dispensing provides the same expanding honeycomb format without an electrical connection, making it useful for seasonal areas, temporary stations and lower-volume packing operations.

Key Features

Our team can help you select the right material and specification for your application.

Fast, responsive supply
for fast delivery
Quality materials
you can rely on
Technical expertise
& support
Competitive pricing
& value
UK based
with local service

Hexafil Roll Supply Through Severn Packaging

Hexafil is supplied in roll format for powered and power-free dispensing systems. Contact us with your dispenser configuration, typical box sizes and packing volumes so we can confirm the appropriate material and arrange ongoing supply pricing and account terms.

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Frequently Asked Questions

Let's talk packaging

Looking to improve your packing process?

Speak to our team about your application, request samples, or explore alternative bag options. We’ll help you find the right specification for your products and packing process.

Free samples available for testing

Guidance on sizes, materials & specifications

Compatible with all major bagging systems

01905 759259

Mon–Fri, 8:30am–5pm
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Supporting manufacturers and fulfilment teams across the UK
From e-commerce to aerospace.