Paper Packaging Materials

Paper Packaging Materials

Paper Cushioning, Honeycomb Wrap and Void Fill for Protective Packing

Choose paper-based materials for wrapping, cushioning, blocking and bracing or filling empty carton space. Our range includes structured cushioning paper, HexcelWrap honeycomb wrap and Hexafil paper void fill, helping manufacturing, distribution and fulfilment operations reduce reliance on plastic protective packaging without compromising pack performance.

Protega Protect paper cushioning machine with recycled paper cushion

Total Systems Provider

Machinery + materials

Paper Cushioning

Structured paper for wrapping and protection

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HexcelWrap

Honeycomb paper wrap for fragile products

Hexafil

Paper void fill for fast box filling

100% Recyclable

Plastic-free protective packaging

Our Paper Protective Packaging Materials Range

Three paper formats cover structured cushioning, protective wrapping and fast void filling, allowing each material to be matched to its intended packing task.

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Paper Cushioning

Paper Cushioning

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Paper Cushioning
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HexcelWrap
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Hexafil

Paper Materials Selected Around the Product and Packing Process

Moving to paper protective packaging involves more than substituting one material for another. Severn Packaging assesses the product, carton, damage risks and operator workflow before recommending the right cushioning, wrapping or void-fill format, together with compatible dispensing equipment and a dependable supply plan.

Machinery and Materials from One Supplier

One team can specify the paper format, dispensing equipment and workstation arrangement, simplifying compatibility and ongoing support.

Paper-Based and Widely Recyclable

Paper formats can support simpler end-of-life messaging and help reduce reliance on plastic protective materials where the application allows.

Planned Stock and Repeat Supply

Approved material specifications can be supported through forecasting and stock-holding arrangements aligned with expected usage.

Protection Tested Before Changeover

Representative products and cartons can be trialled to confirm cushioning, pack stability, material use and operator handling.

Protection Tested Before Changeover

Representative products and cartons can be trialled to confirm cushioning, pack stability, material use and operator handling.

Pair Your Paper Materials with the Right Packaging Machine

Paper performance depends on how the material is converted, dispensed and presented to the operator. Our paper cushioning machines produce structured cushions for wrapping, blocking and bracing, while the automatic paper void-fill machine expands compact paper on demand for fast carton filling. Machine position, stands, hoppers and workstation integration can be planned around the packing process.

Paper cushioning machine demonstrated beside its recycled paper cushion

Paper Cushioning Machine

Auto HexaFil paper void fill machine dispensing expanded recycled paper cushioning

Auto HexaFil Paper Void Fill Machine

How We Choose the Right Paper Packaging Material

STEP 01

Understand Your Product and Pack

We review the product, carton, current packaging and the main causes of damage or inefficiency.

  • Consider product weight, fragility and surface sensitivity
  • Review carton size, empty space and current material use
  • Identify damage risks and packing-process constraints
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STEP 02

Compare Suitable Paper Formats

We assess paper cushioning, HexcelWrap and Hexafil to identify the right solution for wrapping, protection or void filling.

  • Match each material to its intended protection task
  • Consider presentation, storage and operator handling
  • Balance protection with practical material use
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STEP 03

Test and Confirm the Solution

Where appropriate, we trial the selected material with representative products before agreeing the specification and ongoing supply.

  • Check protection, pack stability and ease of use
  • Confirm the material format and dispensing method
  • Plan repeat supply around expected consumption
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Frequently Asked Questions

Let's talk packaging

Ready to improve your packing process?

Speak to our team to discuss your application, request samples, or arrange a demo. We'll audit your current process and show you exactly what's possible.

Free on-site discovery & audit

Tailored system recommendation

UK-based installation & support

01905 759259

Mon–Fri, 8:30am–5pm
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