Protective Packaging Systems

Protective Packaging Systems

Reduce transit damage, improve packing consistency and generate protective packaging where it is needed. Our range covers inflatable cushioning, material delivery systems, paper cushioning, automatic paper void fill, cardboard shredders and configurable pack benches for manufacturing, fulfilment, distribution and e-commerce operations.

Cirrus inflatable packaging machine used for on-demand protective cushioning

Total Systems Provider

Machinery + materials

Protection on Demand

Generate air cushioning, paper void fill or recycled-cardboard protection at the packing point.

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Specified Around Your Products

Materials and equipment selected around fragility, box size, throughput and packing method.

Paper & Recycled-Content Options

Choose from recyclable paper solutions and inflatable films with recycled-content options.

Complete Packing Systems

Machinery, materials, workstations, installation and ongoing technical support.

Our Protective Packaging System Range

Six linked solutions cover cushioning production, material delivery, paper conversion, cardboard reuse and the packing workstation itself.

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Cirrus Inflatable Packaging Machine

Cirrus Inflatable Packaging Machine

Produce air pillows and protective cushioning on demand with a compact, low-maintenance machine range for single packing benches and multi-station operations.

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Cirrus Inflatable Packaging Machine
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Paper Cushioning Machine

Paper Cushioning Machine

Compact UK-manufactured paper cushioning machines producing structured recycled-paper cushions on demand for wrapping, void fill, blocking and bracing.

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Paper Cushioning Machine
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Auto HexaFil Paper Void Fill Machine

Auto HexaFil Paper Void Fill Machine

An automatic, high-speed paper void fill system that expands compact recycled paper into strong, flexible cushioning for fast-paced packing operations.

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Auto HexaFil Paper Void Fill Machine
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Cardboard Shredder

Cardboard Shredder

Turn waste cartons into reusable protective packaging with a choice of six Hyper Shredder models, feed widths from 300mm to 700mm and outputs up to 15m³/h.

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Cardboard Shredder
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Pack Benches

Pack Benches

Modular pack benches configured around operators, materials and workflow, with shelving, storage, accessories and conveyor integration available.

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Pack Benches
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Cirrus Air Cushion Delivery Systems

Cirrus Air Cushion Delivery Systems

Configure air cushion production and delivery around one packing bench or a complete fulfilment operation with mobile, storage, dispensing and multi-station systems.

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Cirrus Air Cushion Delivery Systems

A Complete Product-Protection Solution

The right protective packaging depends on more than the cushioning material alone. We consider the product, carton, handling risks, packing rate, available space and operator workflow together, then configure the machinery, materials and delivery method around the application.

Application Review

We assess product fragility, movement within the carton, packing volumes and the causes of current transit damage.

Machinery & Materials Together

Protective packaging equipment is matched with compatible films, paper or recovered cardboard for dependable day-to-day use.

Reduce Storage at the Bench

On-demand systems create cushioning as it is required, reducing reliance on bulky pre-inflated or pre-converted materials.

Flexible Packing-Point Design

Machines can be bench mounted, mobile or connected to overhead and bulk-delivery systems according to the packing layout.

Installation & Ongoing Support

We support trials, installation, operator training, servicing and continued supply of compatible consumables.

Materials for Every Protective Packaging Process

Choose lightweight air pillows for void fill, inflatable tubes and multi-cell cushioning for wrapping and blocking, paper for cushioning and void fill, or shredded cardboard made from suitable cartons already on site. We help match the material to the product and the equipment producing it.

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Air Pillows

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SoftLayer

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Multipocket

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Paper Cushioning

From Pack Review to Working System

STEP 01

1. Review the Application

We examine the product, carton, existing damage, current materials, packing rate and workspace.

  • Product and fragility assessment
  • Carton and void review
  • Workflow and storage assessment
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STEP 02

2. Trial the Protection

We recommend suitable equipment and materials, then arrange testing where appropriate.

  • Material and machine selection
  • Pack trial or demonstration
  • System and layout proposal
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STEP 03

3. Install & Support

The agreed system is commissioned around the packing process and supported after installation.

  • Installation and setup
  • Operator training
  • Service and consumables support
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Frequently asked questions

Let's talk packaging

Looking to improve your packing process?

Speak to our team about your application, request samples or arrange a demo. We’ll review your current process and show you exactly where you can improve speed, protection and efficiency.

Free packaging review & audit

Tailored system recommendation

UK-based installation & support

01905 759259

Mon–Fri, 8:30am–5pm
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Supporting manufacturers and fulfilment teams across the UK
From e-commerce to aerospace.